+86-13361597190
No. 180, Wujia Village Industrial Park, Nanjiao Town, Zhoucun District, Zibo City, Shandong Province, China
+86-13361597190
FBD series (dⅠ) explosion-proof pressure-injection counter-rotating axial flow local ventilation fan, this product is manufactured according to MT755-1997 ‘Technical Conditions for Counter-Rotating Local Ventilation Fans’. It is currently the most ideal coal mine ventilation equipment both domestically and internationally.
FBD series (dⅠ) explosion-proof pressure-injection counter-rotating axial flow local ventilation fan, this product is manufactured according to MT755-1997 'Technical Conditions for Counter-Rotating Local Ventilation Fans'. It is currently the most ideal coal mine ventilation equipment both domestically and internationally.
The FBD series explosion-proof pressure-injection counter-rotating axial flow local ventilation fan has reasonable structure, complete specifications, high efficiency, significant energy-saving effects, low noise, and long air delivery distance. Depending on different ventilation resistance requirements, it can be used as a whole machine or in stages, thereby reducing ventilation electricity consumption and saving energy. For tunnel lengths within 2000 meters, the fan does not need to be moved to maintain normal airflow, reducing workers' labor intensity and saving ventilation time, making it an ideal device for local ventilation in coal mine shafts. It can also be used in high-pressure ventilation scenarios in metallurgy, non-ferrous metals, gold mining, chemical industry, shipbuilding, and ceramics industries. Its structural characteristics include mine explosion-proof type, counter-rotation, soundproofing, and axial flow.
This product is mainly used as a pressure-injection local ventilation fan in coal mine shafts, suitable for local ventilation at excavation work sites and various chambers. It is also applicable to local ventilation in
The product consists of four main components as shown in the diagram: the collector, the first-stage main unit, the second-stage main unit, and the diffuser. The collector, composed of a curved inlet and a guide hood, primarily reduces local air flow resistance losses and creates favorable intake conditions for the first-stage main unit. The first-stage main unit comprises the first-stage casing, the first-stage impeller, and the first-stage motor. The first-stage casing serves as the support structure, ensuring normal operation of the impeller and motor while also functioning as a muffler. The first-stage impeller is the core component responsible for generating airflow, while the first-stage motor provides the rotational power. The working principle involves air entering from the collector end, flowing axially into the first-stage impeller, accelerating, and then changing direction to enter the second-stage main unit. The second-stage main unit includes the second-stage casing, the second-stage impeller, and the second-stage motor. The second-stage casing and motor serve similar functions to those in the first stage. The second-stage impeller is the core component for generating airflow in the second-stage main unit. Its working principle involves the airflow exiting the first-stage impeller, deflecting into the second-stage impeller, accelerating again, and reversing its direction to flow axially into the diffuser. The diffuser, made up of a diffuser tube and a guide hood, primarily reduces local resistance losses at the air outlet, enhancing the effective work capacity of the fan. Airflow exits the fan axially through it, and it also functions as a rear muffler.
a) Main Performance: This series of fans features explosion-proof safety, noise reduction, smooth operation, a flat characteristic curve, and a wide high-efficiency range.
b) Main Parameters: The main technical performance parameters of this series of fans include air volume Q, total pressure P, total pressure efficiency η, noise (A-weighted sound level) LSA, and speed n. The highest efficiency of the series is 86%, with maximum noise not exceeding 85 dB(A). Other detailed parameters can be found in Table 1.
a) Equipment Foundation, Installation Conditions, and Technical Requirements: This series of fans does not require a special equipment foundation and can operate stably over long periods when placed on a relatively flat tunnel floor. For suspended installation, anchor bolts should be installed according to the positions of the top lifting ears of the fan, and connected using U-shaped lifting steel.
b) Commissioning Procedure, Methods, and Precautions: Remove the fan's collector and diffuser, open the explosion-proof wiring boxes at both ends of the motors, select suitable flame-retardant cables based on motor power, run the wires through the cable glands on the first and second-stage main units' casings, connect them to the motors via the explosion-proof wiring boxes, secure the wiring boxes by tightening the gland nuts, and After the fan installation and commissioning, the following requirements should be met:
c1. The radial clearance between the impeller and the casing should be uniform, ensuring it is within 0.15% to 0.35% of the impeller diameter;
c2. After assembly of Grade I and II fans, the spacing between the end faces of the hubs of Grade I and II should not be less than 9mm;
c3. The maximum output power of each motor shall not exceed 95% of its rated power;
c4. The rotation direction of the impeller must be consistent with the direction indicated on the casing;
c5. This series of fans must be managed and operated by designated personnel;
c6. The installation and usage location of this series of fans must comply with the relevant provisions of the 'Coal Mine Safety Regulations'.
d. Preparation before trial operation, trial operation
d1. Select suitable cables and dedicated switches;
d2. Connect according to the requirements of sub-clause b and properly connect the switch;
d3. Carefully check whether all connecting bolts of the impeller cover, motor fixing tube, and other parts are complete, secure, and reliable;
d4. Manually rotate both stages of the impeller, the turning should be flexible, without friction or jamming;
d5. Start one stage of the fan first, wait until it runs stably, then start the other stage, run for 20 minutes, stop the machine, and carefully check again whether the impeller cover, motor fixing tube, and other parts' connecting bolts are secure and reliable. Only after everything is accurate can long-term operation or standby begin.
a. Before using the ventilator, recheck whether the fixed and connected bolts of each part are loose, complete, secure, and reliable;
b. Manually rotate both stages of the impeller, the turning should be flexible, without friction, impact, noise, or other abnormal sounds;
c. Test run, check if the direction of the impeller rotation is correct;
d. During operation, frequently check if the sound is normal and if there is any loosening in the connections;
e. This series of fans generally requires regular inspection once every six months, checking all components of the machine;
f. When not in use, place the fans in a well-ventilated and dry location to prevent moisture, corrosion, and other losses.
There are friction sounds or impact sounds. The impeller or motor may be loose, deviating from its normal operating position. Realign and tighten the bolts on the impeller cover or motor fixing sleeve; replace the bolt immediately if it is damaged.
There are unusual noises. The motor bearings may be worn out or lack lubricating grease. Remove the motor, replace the bearings, and add lubricating grease.
The casing vibration suddenly increases. There may be excessive dust or soil on the impeller causing imbalance, or the motor bearings may severely lack oil. Stop the machine, clean the surface of the impeller or clean the motor bearings and add lubricating grease.
The current suddenly increases. Foreign objects may be
a) Lifting and Transportation Precautions
When lifting, hang the fan by its two lifting ears; do not use steel wire ropes to directly bind and lift the fan casing. During transportation, protect the fan from rain, water immersion, and severe jolts and vibrations.
b) Storage Conditions, Storage Period, and Precautions
The fan should be stored in an environment with good ventilation and dry conditions, preventing exposure to rain, moisture, corrosion, and other damages.
The storage period for the fan generally has no restrictions, but regular turning of the shaft is necessary for long-term storage. If the storage time exceeds 2 years, check the lubricating grease in the bearings before use to ensure it has not deteriorated; if deterioration is found, handle it promptly.
The warranty period for this series of fans is 12 months. Within 12 months, if damage occurs due to manufacturing quality issues, our company will repair it free of charge, and for severely damaged units, we will be responsible for replacement. If damage is caused by improper use by the customer, our company will still be responsible for repairs, but the repair costs should be borne by the customer. Our company guarantees to provide spare parts at cost price for a long time for sold products.